HPL58 twin screw extruder special for Optical PC and PMMA 1200kg/h
Product Description
HPL series twin screw extruders are successfully applied in optical
PC and PMMA granule production. For the high torque, it has higher
output and lower temperature than other low torque extruders.
Application
HPL58 is sucessfully used in producing optical PC and PMMA, the
materials are used in the following industry:
LED fluorescent lamp, LED energy-saving lampshade, LED bulb lamp,
LED road lampshade, LED tunnel lamp, LED ceiling lamp, light
diffusion plate, button, display screen.
Technical data
| Screw diameter | 58mm |
| L/D | 40:1 |
| Screw speed | 100～1000rpm |
| Drive motor power | 280Kw |
| Torque per shaft | 1337N.m |
| T/A3(Nm/cm3) | 13.9 |
| D/d | 1.56 |
| Output | 1000-1200kg/h |
| Screw | Special shaft and screw element for Optical PC |
| Screw element | Surface polished |
| Liner of barrel | Surface polished |
| Gearbox | Bilateral symmetry gear drive system realize high torque output |
| Machine frame | Whole steel plate welded basic frame |
Our advantages
1. High output
The output is 1-2 times larger than the same size extruder from
other lower torque twin screw extruders.
The biggest extruder can output up to 12T/h per set.
2. Energy-saving
For the same output , our small size extruder can replace the big
size of other extruder, such as our HPL51 has more output than
other 65 extruder , smaller extruder, less energy consumption,less
material consumption, smaller production areas.
And we use heat rod instead of cast copper heater, which can save
15%-20% energy.
3. Advanced design
High torque: carrying capacity factor of gearbox up to 15Nm/cm3;
High speed: max. 1800rpm/m；
4. Long service life
bearings on output shaft 2 without load, which greatly extended the
service life of the bearings on the weak axis , gearbox life can
reach 72000 hours (10 years)；
5. Custom made design
Wide D/d choice:1.33～2.0;
Custom made clearance: minimum clearance can be 0.15mm；
Parts and advantages
| Transmission gearbox |  | The most advanced structure: bilateral symmetry gear drive system;
it’s the same with the gearbox of German Flanders, Austria
EssenBas.Now, the first-line extruder manufacturers in the world,
such as Corperion,Berstorff, Leistritz, Toshiba, JSW are using the
transmission structure; servcie life of the gearbox≥72000hrs. |
| Screw element |  | Various kinds of function elements, mixing and dispersing elements developed by ourselves can provie flexible production for
kinds of materials and production process. Optional material: W6Cr5Mo4V2, Ni-based alloy, HIP alloy,Co-based
alloy. |
| Barrel |  | Barrels are equipped with integrated wear-resistant alloy steel
liner, which has the same composition and wearing feacture with
W&P .Our mirror polishing seamless barrels, surface finish
Ra0.2, verticality between barrels inner hole≤0.015mm；linearity of ten
assembled barrels≤0.05mm； Optional material: W6Cr5Mo4V2, Nitriding steel, Tool steel,
Ni-based alloy, HIP alloy,Co-based alloy. |
| Torque limiter | 
| Steel ball type safety clutch + torque limiter Made in Germany have the characteristics of accurate torque
protection, high repeatability and quick reset. |
About us
We are dedicate to develop, design, and manufacture co-rotation,
counter-rotation parallel twin-screw extruder production line.Our
extruders have the advantages of “high torque, high efficiency, low
energy-consumption, high price/performance ratio, long service life
” (designed service life of gearbox as long as 72000 hrs). We keep
the same step with the most advanced extruder manufaturers in the
world.
We can supply :Twin screw extruder production line;
High torque gearbox;Automatic long fiber reinforced thermoplastic
composites (LFT - D) production line;Counter-rotation parallel twin
screw extruder;Differential concentration mixer;
Repairing and machining large parts; Design, machine all of screw
elements on Japan and Germany extruders.
